Heavy Duty Rack

1.Frame

1.1 Upright section series

1.2 Slot Style (frontal side)

Note: 

Upright length should be multiple of pitch(75mm).

1.3 Frame Assembly (See below drawings)

Consisted by ① upright ② brace ③ base plate ④ bolts nuts ⑤ anchor ⑥ sleeve ⑦ shim

1.4 Components quantity per frame

Note:

(1)H----height of frame

(2)Example calculation: If H=6000mm

Brace qty = Floor{(6000-150)/600}+2=Floor(9.75)+2=9+2=11

(3)Brace section size:For U1285 upright :55*37.5*1.5

For all other upright:40*24*1.2

1.5 Frame Load Capacity table

KG/Frame

Note:

1. Frame Load capacity is based on Max. Distance between beam levels in any bay.

2. If the first beam level is smaller than the distance between the first beam and the second beam, we also need to consider this situation.

3. All racks must be anchored at least one anchor/foot.

2.Beam

2.1 Box beam section series

2.2 Box beam drawing

2.3 Box beam load capacity table.

Kg/pair

Kg/pair

Note:

(1) B9045-B1345 are not popular sections, need at least 1000 pcs to manufacture.

(2) According to FEM10.2.02, Beam deflection≤ L/200(L---beam length)(uniform distributed load)

(3) Min. The height of the first beam is 189mm(beam top surface---ground)

Beam level=189mm+N*75mm(N=1,2,3,......)(see below drawings)

(4) We need to bolt the connector upright to make it much safe when load requirements>3000kg/level.

(5) The sizes in yellow color are popular sizes.

2.4 Step beam

2.5 Step beam load capacity table

Kg/pair

Note:

(1) According to FEM10.2.02,Beam deflection ≤L/200(L---beam length)(uniform distributed load)

(2) Min. height of the first beam is 189mm(beam top surface---ground)

Beam level = 189mm+N*75mm(N=1,2,3,......)(same with above)

3.Accessories

3.1 Row spacer

1. Use: connect tow frame to make the whole structure stable;

2. Only for upright V9060 and V9067;

3. Popular size:200mm,250mm,300mm,400mm,500mm,600mm.

4. Popular design:2pcs/back to back frame.

see below drawing.

5. Section size: 30*30.

6. Bolts & nuts:2-M10*65/pc.

1. Use: connect tow frame to make the whole structure stable;

2. For upright V9078 and V1285;

3. Popular size:L200mm,L250mm,L300mm,L400mm,L500mm,L600mm.

4. Popular design: 2pcs/back-to-back frame. See below drawing.

5. Section size:50*30 tube.

6. Bolts & nuts:8-M10*30/ pc.

3.1 Column guard(angle steel)

1. Use: Protect upright from a collision.

2. Popular size: H300mm.

3. Popular design: Upright at the corner position or beside the aisle.

4. Section size: 100mm*100mm*10mm.

5. Anchor: 4-M12*100/ pc.

3.2 Column guard (U shape)

1. Use: Protect upright from a collision.

2. Popular size: H300mm.

3. Popular design: Upright at the corner position or beside the aisle.

4. Section size: 205mm*165mm*4mm.

5. Anchor: 4-M12*110/ pc.

3.3 End barrier / Frame Protector

1. Use: Protect the frame from a collision.

2. Popular size: H300mm.

3. Popular design: Frame near the main aisle.

4. Section size:¢75mm round tube.

5. Anchor:8-M12*110/pc.

3.4 Pallet support bar (A)

1. Use: To support different size pallet;

2. Popular size: D800~D1200;

3. Section size: 50*30mm;

4. Load capacity:1000~1500kg/pair;

5. Popular design:2pcs/pallet;

6. Assembly: Just put on the beams;

Pallet support bar (B)

1. Use: To support different size pallet;

2. Popular size: D800~D1200.

3. Section size: 50*30mm.

4. Load capacity:1000~1500kg/pc.

5. Popular design: 1pcs/pallet.

6. Assembly: Just put on the beams.

Pallet support bar (C)

1. Use: To support special containers which only have 4 feet (no long legs).

2. Popular size: D800~D1200.

3. Section size: 100*50mm angle steel with pallet stopper.

4. Load capacity: 1000~1500kg/pair.

5. Popular design: 2pcs/container.

6. Assembly: need to be screwed in the beam by the bolt at two ends.

3.5 Wire deck

1. Use: To support different size pallet;

Storage bigger size box;

Anti-falling down from top level.

2. Popular size: D800~D1200.

3. Wire size:100*50*6mm wide with 2 ribs.

4. Load capacity:1000~1500kg/pc.

5. Popular design:1 pc/pallet.

6. Assembly: just put on beams.

7. Note: how many ribs depend on load requirement.

8. Galvanized.

3.6 Steel shelf (powder coated)

1. Use: To support different size pallet;

2. Standard size: D800~D1200mm,W500,W600mm.

Thickness: 0.8mm

Welding ribs underneath.

3. Load capacity: depending on the depth and how many ribs.

4. Popular design: combine with step beam.

5. Assembly: just put on beams.

3.6 Steel shelf (pre-galvanized)

1. Use: Storage box or small components;

2. Standard size: D800~D1200mm, W149mm.

Thickness: 0.8mm.

3. Load capacity: depend on depth.

4. Popular design: combine with step beam.

5. Assembly: just put on beams.

3.7 Pallet stopper (double side)

1. Use: Stop pallet from fall down;

Make pallets at the same line.

2. Standard size:

D200mm(70mm gap between upright)

D300mm(120mm gap between upright)

If the distance between frames exceeds 350mm, can use a single side pallet stopper.

3. Section size:60*40 tube.

4. Assembly: connected with bracket by lock pins at two ends.

Bracket bolted on upright.

5. Other: 2 brackets for 1 pallet stopper 4 bolts for 1 bracket.

Pallet stopper (single side)

1. Use: Stop pallet from fall down;

Make pallets at the same line.

2. Standard size: 80mm gap between upright.

3. Section size:60*40 tube.

4. Assembly: connected with bracket by lock pins at two ends.

Bracket bolted on upright.

5. Other: 2 brackets for 1 pallet stopper 2 bolts for 1 bracket.

3.8 Portal tie

1. Use: To make the whole structure stable.

2. Design: when frame height/frame depth ≥6, connect single row to double row.

3. Section size: according to aisle size.

90*60 upright (aisle≤3.5m)

90*78 upright (aisle >3.5m)

4. Assembly: connected with angle bracket.

5. Other: 2 brackets for 1portal tie 2 bolts for 1 bracket.

3.9 Guide rail

1. Use: For very narrow aisle system.

2. Standard section size: 100*63 angle steel

100*100 angle steel

3. Assembly: combine with lead -in bracket.

4. Other: need layout drawings to design.

3.10 Back mesh

1. Use: Stop pallet from fall down;

2. Standard size: H=1200MM W=1500~3300mm

Grid specification:50*50*3~4mm

3. Popular design: rack along the main aisle.

4. Assembly: combined with mesh bracket.

5. 2 brackets for 1 mesh 4 bolts for 1 bracket.

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